Industrial sites

Air quality monitoring for industrial sites

Industrial sites can generate complex and variable emission profiles that may be difficult to characterize through periodic sampling alone.

Aernode provides continuous, multi-pollutant monitoring across site boundaries and operational areas, creating structured data for day-to-day oversight, event investigation, documented response and environmental reporting workflows.

Operational air quality monitoring

Continuous insight for proactive emission management

Continuous operational monitoring shows how air quality changes across the site during day-to-day operations, making short-lived events, recurring patterns and emerging deviations visible as they occur. Used alongside periodic measurements and regulatory sampling, it adds the continuous, high-frequency context that those methods cannot provide between campaigns, without replacing their formal role.

With nodes positioned along the site perimeter and around relevant operational areas, the network helps relate air-quality changes to plant activity and local meteorology, investigate abnormal events and complaints, and act before emerging issues become harder to manage. It creates a persistent layer of environmental oversight for individual facilities and multi-site operations.

Operational value

Operational value of continuous air quality monitoring

A high-frequency network complements scheduled sampling and regulatory monitoring with continuous visibility across day-to-day site operations.

01

Continuous monitoring across the site

A distributed network provides a permanent monitoring presence across the facility, revealing short peaks and recurring patterns that periodic campaigns may not capture.

02

Proactive communication with communities and stakeholders

Continuous site data builds an internal evidence base, relating observed conditions to meteorology and plant activity so teams can explain events, respond to concerns and communicate proactively with external stakeholders.

03

Active monitoring with configurable alerts

Configurable thresholds and alerts highlight deviations linked to process upsets, loading, maintenance or equipment faults, helping teams investigate and respond before conditions escalate.

04

Clearer identification of hotspots and plume pathways

Perimeter and source-area nodes help show where conditions change and, when interpreted with meteorological data, support assessment of likely pollutant transport pathways.

05

Structured data for ESG and management reporting

Consistent time-series records strengthen environmental governance, sustainability disclosures and comparison across sites or reporting periods.

Monitoring network deployment

A monitoring network designed around your site

Each deployment is configured around the facility layout, relevant emission sources, exposed receptors and the operational questions the monitoring network must answer.

Illustrative industrial site showing perimeter and source-area placement of Aernode monitoring nodes
01

Define the monitoring objectives

Establish what the network must explain, from boundary conditions and recurring emission patterns to source-area events, abnormal episodes and stakeholder concerns.

02

Configure and position the network

Select pollutants, meteorological measurements and node locations according to source areas, prevailing winds, exposed receptors and site access conditions.

03

Establish the operational workflow

Connect measurements to dashboards, alerts, investigation procedures and reporting outputs so that site teams can use the network as an ongoing operational tool.

Key pollutants

Pollutants commonly monitored across industrial sites

Pollutant Why it matters on industrial sites
PM₂.₅ / PM₁₀ Particulate matter
Generated by material handling, crushing, stockpiles, unpaved roads and internal traffic. Distributed PM monitoring helps identify dust peaks, understand local variations and assess how operational activities affect conditions across the site and at its boundary.
VOCs Volatile organic compounds
Associated with solvents, coatings, chemical storage, fuel handling and process releases. Continuous VOC monitoring supports the detection of changing conditions around source areas and the investigation of odour or emission events.
SO₂ Sulphur dioxide
Associated with the combustion of sulphur-containing fuels and selected industrial processes. Continuous monitoring helps identify variations around boilers, furnaces and process areas, relate peaks to operating conditions and assess how concentrations change across the site and at its boundary.
H₂S Hydrogen sulphide
Relevant around effluent systems, wastewater processes, waste streams and other decomposition-related sources. Even short variations can be important when investigating odour complaints and relating events to plant activity and wind conditions.
NO₂ / NOx Nitrogen dioxide and nitrogen oxides
Produced by generators, combustion equipment, vehicles and diesel-powered internal logistics. Monitoring helps review conditions around loading areas, transport routes and other operational zones affected by combustion sources.
CO Carbon monoxide
Emitted by incomplete combustion and vehicle engines. Continuous area monitoring is particularly relevant in enclosed or semi-enclosed operational areas where exhaust concentrations may change with traffic and ventilation.
NH₃ Ammonia
A project-specific parameter for facilities involving water treatment, refrigeration, chemical handling or agro-industrial processes. It can provide useful context for both operational events and odour-related investigations.

Aernode supports more than 20 compatible parameters; each station uses a project-specific sensor configuration, while the table shows the options most commonly selected for industrial sites.

Solution stack

Explore the Aernode Components

Aernode air quality monitor
Field monitoring hardware

Aernode Monitors

Configurable outdoor stations for continuous measurement of particulate matter, gaseous pollutants and environmental conditions across distributed monitoring networks.

  • Site-specific pollutant configurations
  • Continuous outdoor data acquisition
  • Designed for single-site and multi-node networks
Explore Aernode Monitors
Aernode Cloud
Data infrastructure

Aernode Cloud

A central environment for device supervision, data storage, post-processing and secure access to current and historical monitoring information.

  • Remote network and device management
  • Historical records and data continuity
  • Authenticated integration through APIs
Explore Aernode Cloud
Aernode Sensor Kit
Modular sensing assemblies

Sensor Kits

Preconfigured sensing assemblies that simplify pollutant selection, field servicing and configuration updates throughout the operating life of the network.

  • Modular pollutant combinations
  • Efficient field replacement
  • Configuration tailored to project requirements
Explore Sensor Kits
Aernode reporting tools
Dashboards and reporting outputs

Reporting Tools

Digital environments for current conditions, historical analysis, automated outputs and communication with internal teams or external stakeholders.

  • Real-time and historical dashboards
  • Threshold alerts and scheduled reports
  • Private and stakeholder-facing environments
Explore Reporting Tools
Aernode deployment accessories
Deployment accessories

Accessories

Power, meteorological, mounting and connectivity options for fixed-site, perimeter and off-grid monitoring configurations.

  • Weather stations and anemometers
  • Solar power and autonomous deployment options
  • Mounting and connectivity accessories
Explore Accessories
FAQ

Frequently asked
questions

Practical answers on fenceline monitoring, pollutant selection, network design and continuous air quality monitoring around industrial sites.

What is fenceline or perimeter air quality monitoring?

Fenceline monitoring — also referred to as perimeter or site-boundary air monitoring — measures ambient pollutant concentrations at or around the boundary of an industrial facility. It is used to identify spatial and temporal variations in air quality, detect pollutant plumes and support the investigation of fugitive or diffuse emissions that may move beyond the operating area.

Unlike stack emissions monitoring or occupational exposure monitoring, fenceline monitoring observes ambient conditions around the site and can be implemented using a network of fixed monitoring points.

Aernode monitoring stations can be configured for continuous multi-pollutant measurements across industrial perimeter and near-source monitoring applications.

Which industrial sites can benefit from continuous perimeter air monitoring?

Continuous perimeter air monitoring can support industrial facilities where process operations, material handling, combustion or equipment leaks may create variable emissions that are difficult to characterise through periodic measurements alone.

Typical applications include petroleum refineries and oil & gas facilities, petrochemical and chemical manufacturing plants, bulk storage and tank areas, coke and steel production, metal-processing facilities, cement and mineral-processing sites, and other manufacturing plants handling dust, solvents, VOCs or process gases.

The monitoring strategy should always be adapted to the site's actual emission sources, operating processes, surrounding receptors and environmental objectives rather than applying the same configuration to every industrial facility.

Which pollutants are commonly monitored around industrial sites?

There is no standard pollutant package for every industrial site. The appropriate parameters depend on the processes, materials, potential emission sources and expected concentration ranges at the facility.

Common monitoring targets include particulate matter PM₁₀ and PM₂.₅, VOCs, NO₂ and other nitrogen oxides, SO₂, CO, H₂S and NH₃, while specific industrial processes may require additional gases or more targeted sensing technologies.

Aernode uses a modular sensing architecture that allows different pollutant combinations to be configured for each project. Aernode Sensor Kits combine the Core Sensor Board with configurable gas-sensing options, allowing the monitoring network to be matched to the actual industrial application rather than using a fixed sensor package.

How many air quality monitoring stations are needed around an industrial site?

There is no fixed number of monitoring stations for an industrial site. Network size depends on the monitoring objectives, site geometry, potential emission sources, prevailing meteorological conditions, surrounding receptors and the level of spatial coverage required.

A simple project may focus on a limited number of representative locations, while complex facilities can require multiple monitoring points distributed around the perimeter and near selected operational areas.

The objective is to create a network capable of distinguishing background conditions from site-related variations and capturing relevant pollutant plumes or events.

Where should air quality monitors be positioned around an industrial facility?

Monitoring locations should be selected from the monitoring objective rather than by placing stations at equal distances around the site. Relevant factors include potential emission sources, prevailing and variable wind directions, site geometry, property boundaries, nearby sensitive receptors, operational areas and suitable background or upwind locations.

Combining pollutant measurements with wind speed and direction can make it easier to interpret short-term concentration changes and assess whether observed events are consistent with emissions originating from specific areas of the site.

For complex facilities, network design should therefore be treated as part of the environmental monitoring project rather than as a fixed hardware layout.

Can continuous air quality monitoring replace regulatory sampling or stack emissions monitoring?

No. Continuous perimeter air quality monitoring generally complements rather than replaces regulatory stack emissions measurements, reference monitoring or other sampling required by an environmental permit.

Its value is different: continuous ambient monitoring provides higher temporal resolution and additional spatial information around the site, helping operators identify changing conditions, investigate short-duration events and determine when further investigation or targeted measurements may be appropriate.

Aernode is intended for indicative and supplementary monitoring applications and should be integrated into the wider monitoring strategy according to the regulatory and operational requirements of the project.

How can continuous monitoring help investigate fugitive emissions and abnormal emission events?

Continuous monitoring creates a time-resolved record that can help operators identify when pollutant concentrations change and compare those events with meteorological conditions, site operations and measurements from other points in the monitoring network.

This can support the investigation of fugitive emissions, intermittent releases, dust events, odour-related episodes and unexpected changes in site-boundary air quality.

Measurements do not by themselves prove the origin of an emission, but spatial differences, timing and wind information can provide useful evidence for deciding where additional investigation or corrective action should be focused.

Monitoring data can be managed centrally through Aernode Cloud and extended with Reporting Tools for historical analysis, event review, alerts and project-specific reporting workflows.

Industrial monitoring configuration

Plan an air quality monitoring network for your industrial site

Define the right sensor configuration, node placement, connectivity option and reporting workflow for your industrial monitoring project.